10%
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SmartMaintenance
SmartMaintenance
Solution for monitoring and predictive analysis of equipment condition, optimization of maintenance and repair processes
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The SmartMaintenance provides for
- MRO quality management
- Digitalizing MRO processes
- Improving energy efficiency in production
- Optimizing MRO processes
- Avoiding critical situations in production
- Dynamic MRO planning
MRO quality management
- Component testing
- Failure root cause analysis and repair work quality management
Digitalizing MRO processes
- On-line diagnosis of production assets
- Deploying situation centers
- Establishing remote diagnostics and repair management centers
Improving energy efficiency in production
- Analysis of power and fuel overconsumption
- Work planning based on equipment energy efficiency
Optimizing MRO processes
- Automatically searching for incidents and forecasting asset failures
- Preparing repair work orders for each incident
- Integrating with ERP
Avoiding critical situations in production
- Critical warnings about events or conditions in production
- Easily set up warnings
Dynamic MRO planning
- Interactive 2D asset model with failure prediction for each part
- Maintenance priority asset list
- Interactive map of production asset location
The implemented solution will give you
30%
Less of maintenance and repair costs
50%
Higher operational availability of equipment
70%
Higher reliability and performance of equipment
Benefits for Your Business
Improving efficiency of production processes
- Predictive analysis of production process quality
- Potential exceeding the maximum permissible load on equipment through unit operation analysis
- Avoiding emergency shutdowns through predictive analysis of unit condition
Increasing transparency of maintenance and repair process
- Automatic repair plan generation
- Quality repair work assessment by comparing of equipment before/after operation
- Automatic control of manual repair and maintenance operations
Reducing Cost
- For maintenance and repair through predictive analysis of equipment condition
- For purchase of new equipment through intelligent load balancing of existing assets
- For spare parts and consumables according to intelligent failure prediction
How the solution is implemented
-
Work plan definition
- Statement of work
- Implementation project targets (KPIs)
-
Data collection
- Installation of additional sensors (if necessary)
- Data collection process set up
- Data collection from production assets
-
Deployment in production and implementation into business processes
- 2D models of production assets
- Mathematical and AI models
- Expert rules and KPIs
- Integration into existing IT landscape
Projects
Why us?
- Ctrl2GO Solutions is a company with deep industry and technological expertise, a developer of its own IIoT platform
- Flexible approach to pricing due to own developments and extensive portfolio of solutions
- Not just an integrator: our goal is to digitize the company's business processes to stay