10%
More output products
How SmartMaintenance works
Watch the video to see how our solution helps businesses optimize production processes, reduce costs and prevent accidents
SmartMaintenance
SmartMaintenance
Solution for monitoring and predictive analysis of equipment condition, optimization of maintenance and repair processes
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The SmartMaintenance provides for
- MRO quality management
- Digitalizing MRO processes
- Improving energy efficiency in production
- Optimizing MRO processes
- Avoiding critical situations in production
- Dynamic MRO planning
MRO quality management
- Component testing
- Failure root cause analysis and repair work quality management
Digitalizing MRO processes
- On-line diagnosis of production assets
- Deploying situation centers
- Establishing remote diagnostics and repair management centers
Improving energy efficiency in production
- Analysis of power and fuel overconsumption
- Work planning based on equipment energy efficiency
Optimizing MRO processes
- Automatically searching for incidents and forecasting asset failures
- Preparing repair work orders for each incident
- Integrating with ERP
Avoiding critical situations in production
- Critical warnings about events or conditions in production
- Easily set up warnings
Dynamic MRO planning
- Interactive 2D asset model with failure prediction for each part
- Maintenance priority asset list
- Interactive map of production asset location
The implemented solution will give you
30%
Less of maintenance and repair costs
50%
Higher operational availability of equipment
70%
Higher reliability and performance of equipment
Benefits for Your Business
Improving efficiency of production processes
- Predictive analysis of production process quality
- Potential exceeding the maximum permissible load on equipment through unit operation analysis
- Avoiding emergency shutdowns through predictive analysis of unit condition
Increasing transparency of maintenance and repair process
- Automatic repair plan generation
- Quality repair work assessment by comparing of equipment before/after operation
- Automatic control of manual repair and maintenance operations
Reducing Cost
- For maintenance and repair through predictive analysis of equipment condition
- For purchase of new equipment through intelligent load balancing of existing assets
- For spare parts and consumables according to intelligent failure prediction
How the solution is implemented
-
Work plan definition
- Statement of work
- Implementation project targets (KPIs)
-
Data collection
- Installation of additional sensors (if necessary)
- Data collection process set up
- Data collection from production assets
-
Deployment in production and implementation into business processes
- 2D models of production assets
- Mathematical and AI models
- Expert rules and KPIs
- Integration into existing IT landscape
Projects
Why us?
- Ctrl2GO Solutions is a company with deep industry and technological expertise, a developer of its own IIoT platform
- Flexible approach to pricing due to own developments and extensive portfolio of solutions
- Not just an integrator: our goal is to digitize the company's business processes to stay