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SmartMaintenance

Solution for monitoring and predictive analysis of equipment condition, optimization of maintenance and repair processes

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MRO quality management
Digitalizing MRO processes
Improving energy efficiency in production
Optimizing MRO processes
Avoiding critical situations in production
Dynamic MRO planning

MRO quality management

Component testing
Failure root cause analysis and repair work quality management

Digitalizing MRO processes

On-line diagnosis of production assets
Deploying situation centers
Establishing remote diagnostics and repair management centers

Improving energy efficiency in production

Analysis of power and fuel overconsumption
Work planning based on equipment energy efficiency

Optimizing MRO processes

Automatically searching for incidents and forecasting asset failures
Preparing repair work orders for each incident
Integrating with ERP

Avoiding critical situations in production

Critical warnings about events or conditions in production
Easily set up warnings

Dynamic MRO planning

Interactive 2D asset model with failure prediction for each part
Maintenance priority asset list
Interactive map of production asset location

How SmartMaintenance works

Watch the video to see how our solution helps businesses optimize production processes, reduce costs and prevent accidents

The implemented solution will give you

10%

More output products

30%

Less of maintenance and repair costs

50%

Higher operational availability of equipment

70%

Higher reliability and performance of equipment

Benefits for Your Business

Improving efficiency of production processes

Predictive analysis of production process quality
Potential exceeding the maximum permissible load on equipment through unit operation analysis
Avoiding emergency shutdowns through predictive analysis of unit condition

Increasing transparency of maintenance and repair process

Automatic repair plan generation
Quality repair work assessment by comparing of equipment before/after operation
Automatic control of manual repair and maintenance operations

Reducing Cost

For maintenance and repair through predictive analysis of equipment condition
For purchase of new equipment through intelligent load balancing of existing assets
For spare parts and consumables according to intelligent failure prediction

How the solution is implemented

Work plan definition
- Statement of work
- Implementation project targets (KPIs)
Data collection
- Installation of additional sensors (if necessary)
- Data collection process set up
- Data collection from production assets
Deployment in production and implementation into business processes
- 2D models of production assets
- Mathematical and AI models
- Expert rules and KPIs
- Integration into existing IT landscape

Monitoring and Predictive Analytics on Gas Pumping Units

A large natural gas transportation company

Intelligent diagnostics and forecast of the technical condition of electric trains

The largest suburban passenger rail carrier in Russia

Analysis of the operation of a turbine generator of a thermal power plant

Energy holding company operating thermal power plants

View all cases

Why us?

Ctrl2GO Solutions is a company with deep industry and technological expertise, a developer of its own IIoT platform
Flexible approach to pricing due to own developments and extensive portfolio of solutions
Not just an integrator: our goal is to digitize the company's business processes to stay

SmartMaintenance

How SmartMaintenance works

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